Capabilities - Metal Core PCB, Thermal Management PCBs

Introduction

Along with manufacturing various types of PCBs, Stream PCB is a highly reputable metal core PCB manufacturer. In the electronics industry, metal core PCBs are also known as MCPCBs, metal-backed PCBs, or thermal PCBs. A basic metal core PCB design consists of a base metal layer that acts as a heat spreader.

We utilize a thick metal layer, typically aluminum or copper, on one side of the PCB. Depending on the design, the metal core is positioned either in the middle or on the back side of the board relative to the copper layer. The primary function of the metal core in an MCPCB is to efficiently dissipate heat away from heat-generating components, ensuring the protection of critical board elements.

The metal core transfers the extracted heat to a metal heat sink backing, providing superior thermal management. In metal core PCB designs, we use base metals as an alternative to traditional CEM3 or FR4 materials.

Contact us today to get your Metal Core PCBs manufactured quickly and efficiently!

Metal Core PCB Construction

At Stream PCB, we use various metal cores for our thermal PCBs, depending on the specific application. The most common metal core PCBs feature an aluminum core, copper core, or a specialized alloy blend. In some cases, customers require steel or brass cores, and our metal core PCB fabrication process can seamlessly accommodate these special materials.

Designing metal core PCBs is a complex process, as their hardness makes cutting them into smaller boards challenging. As an experienced metal core PCB manufacturer, Stream PCB optimizes panel designs to facilitate easier separation into individual boards.

Additionally, we use specialized chemicals in the manufacturing process, ensuring they do not react adversely with the metal core.

The metal core thickness in thermal PCBs typically ranges from 30 to 125 mil, but depending on application requirements, Stream PCB can provide both thinner and thicker metal cores. We also offer copper foil weights ranging from 1 oz to 10 oz for metal core PCBs.

Convert your metal PCB designs into high-performance thermal boards with our fast turnaround times!

Advantages of Metal Core PCB Design

The primary benefit of metal core PCB design is superior thermal management. To enhance heat dissipation, we incorporate a dielectric polymer layer with high thermal conductivity between the metal core and the copper layer, reducing thermal resistance.

This advanced construction allows Stream PCB to manufacture metal core PCBs with significantly higher heat transfer rates. In fact, our metal core PCBs dissipate heat 8-10 times faster than standard FR4 PCBs. The metal core efficiently removes excess heat, keeping components cool, which in turn enhances board performance and extends its service life.

Applications of Metal Core PCBs

Metal core PCBs are widely used across industries where heat generation is substantial and traditional cooling methods, such as fans, are insufficient. Our metal core PCBs provide an ideal solution by enabling efficient conductive heat transfer. Some key applications include:

  • Solar panels
  • Photovoltaic cells
  • Electric/hybrid motor controls
  • Power supplies
  • High-voltage regulators
  • Power converters
  • Automotive LED lighting
  • General lighting applications
  • Street lighting
  • Safety lighting
  • Backlighting for monitors

For all your metal core PCB needs, contact us today! Stream PCB is here to help you transform your designs into reality—from manufacturing to assembly.

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